TempcoHead1A.gif (3001 bytes)
Home | Back to Cast-In Heater Selector

 Cross Head Die Heaters for Plastics Processing Equipment

 

Maximize Service Life on Difficult Extrusion Die Applications

Extrusion Cross Head and related extrusion dies present extremely challenging operating parameters to most conventional heating elements. This is primarily due to the presence of excessive contamination, high watt densities and high temperature as well as unusual physical and dimensional requirements.

Many processors continue to use ceramic and mica band heaters on this application, with frequently marginal results. In these instances, Cast-In Aluminum or Bronze heaters are recommended to substantially improve life and performance.

Cast-In Heaters are less susceptible to contamination problems, and can operate at higher temperatures with higher watt densities. In addition, the design is structurally better suited to accommodate holes and cutouts without compromising the heater's electrical and mechanical integrity.

As a standard, Cross Head Die Heaters are typically designed in aluminum as a one-piece band with a single slot that can be slid over the die and clamped with stainless steel clamping straps. For higher temperature or high watt density requirements bronze or brass alloys can be used

Design features and options include:

* Computer designed, precisely formed tubular heating element, optimizing the heat transfer pattern.

* Variety of termination options, including terminal enclosure housings.

* Optional 1/4", 3/8", or 1/2" cooling tubes cast into the ring body for liquid cool function

* Variety of shapes and sizes

* Aluminum and bronze alloys.

* Through holes, tap holes or cutouts to facilitate mounting or obstructions

* Precision machining of one or all surfaces of casting--specify your
individual requirements.

 

Items in red are in Stock

I.D.
in
O.D.
in
Length
in
Thickness
in
Watts Volts Special Features Part Number
2.5 4 2.625 0.75 750 240 Bronze, (3) 5/8"dia. holes, C7 terminal box CBH01913
3.248 5.248 3 1 750 230 (3) 3/4"dia. holes, P2 plug, 92" cable, 102" leads CBH05491
3.25 5.25 3 1 1000 240 Bronze, (2) 5/8"and (1) 7/8"dia. hole, (1) 1 3/4" Lg. cutout EP box CBH04153
4 6 3.1 1 1200 240 EP Terminal box, (3) 3/4"dia. holes CBH03979
5 6.5 2.25 0.75 700 240 Bronze, bolt clamp, (4) 3/4"dia. holes CBH03753
5 6.5 5.875 0.75 2400 240 Bronze, (1) 21/2"dia. hole, (2) 7/8"dia. holes CBH01382
5 7 6.5 1 3000 460 Brass, CT, EP box, 2.125 * 1.688 cutout CBH09123
5.687 7.75 8.5 1.031 3000 230 Bronze, CT, EP box, 2.375 * 1.562 cutout CBH09150
5.998 8 4.313 1 2400 230 Brass, EP box, (1) 3/4"dia. hole, 2.125 x 1.688 cutout CBH09180
6 8 4.313 1 2400 460 EP Terminal box, (1) 21/8" Lg. cutout, (2) 3/4"dia. holes CBH04030
7.5 9.5 8.875 1 4000 460 Brass, CT, EP box, 2.750 * 1.875 cutout

CBH09124