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RTD Circuitry | Temperature/Resistance Relationships
Tempco's RTD's (Resistance Temperature Detectors) are designed to meet IEC Publication 751, DIN43760, JIS1604-1989 and BS1904-1984. They are normally supplied to Class B, but can be manufactured to Class A as an option. RTD's offer greater repeatability and interchangeability than thermocouples or thermistors over the standard temperature scale from -260ºC to 630ºC (-436 to 1166ºF).

Resistance Temperature Detectors (RTD'S) are temperature sensing devices consisting of a wire coil or deposited film of pure metal, usually platinum. The element's resistance increases with temperature in a known and repeatable manner. They exhibit excellent accuracy over a wide temperature range, -200 to 650ºC (-328 to 1200ºF).
---- RTD'S offer ---- |
A thermocouple consists of two wires of dissimilar metals welded together into a
junction. At the other end of the signal wires, usually as part of the input
instrument, is another junction called the reference junction. Heating the
sensing junction generates a thermoelectric potential (emf) proportional to the
temperature difference between the two junctions. This millivolt-level emf, when
compensated for the known temperature of the reference junction, indicates the
temperature at the sensing tip. Published millivolt tables assume the reference
junction is at 0 degrees Celsius.
----Thermocouple |
Thermistors are resistive devices usually made of metal oxides formed into a
bead and encapsulated in epoxy or glass. Thermistors show a large negative
temperature coefficient. Their resistance drops dramatically and non-linearly
with a temperature increase. A thermistor's sensitivity is many times that of an
RTD, but its useful temperature range is limited.
----Typical benefits are---- |
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Tolerances for
100
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Tolerance values as a function of
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TEMPCO'S
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| This is the widest international
scope of any RTD standard. This publication sets the tolerance for
platinum RTD's with a value of 100 ohms at 0ºC with a temperature
coefficient of resistance (TCR) of 0.00385 ohms/ohm/ºC in one of
two classes: Class A: Plus or minus 0.06% at 0ºC Class B: Plus or minus 0.12% at 0ºC All Tempco RTD's meet class B; class A is optional. |
DIN 43760 issued by Deutsches Institute fur Normung (Germany), dated 1987. The
platinum resistance curves are now covered under DIN IEC 751.
JIS 1604-1989 issued by the Japanese
Standards Association (dated 1989).
| The Platinum resistance curves are in accordance with IEC 751 but there is also a provision for TCR 0.003916 ohms/ohm/ºC which can be supplied in most of Tempco's standard designs on special request. |
BS 1904-1984 issued by the British Standard Institute (dated 1984). This specification is identical to IEC 751.
Temperature coefficient differentiates between resistance/temperature curves of RTD's. It is also called ALPHA and may be specified in various ways by different manufacturers. Here TCR is the RTD's resistance change from 0 to 100ºC, divided by the resistance at 0ºC, divided by 100ºC:
| TCR( |
R100ºC - R0ºC |
|
|
|
| R0ºC x 100ºC |
Example: A platinum RTD measuring 100
's at 0ºC and 138.5
's at 100ºC has
TCR 0.00385
/
/ºC
| TCR = | 138.5 |
|
|
|
= 0.00385 |
|
| 100 |
Stated another way, TCR is the average resistance increase per degree of a hypothetical RTD measuring 1 ohm at 0ºC.
The most common use of TCR is to distinguish between curves for platinum, which is available with TCR's ranging from 0.00375 to 0.003927. The highest TCR indicates the highest purity platinum, and is mandated by ITS-90 for standard platinum thermometers.
There are no technical advantages of one TCR versus another in practical industrial applications. 0.00385 platinum is the most popular worldwide standard and is available in both wire-wound and thin-film elements.
In most cases, all you need to know about TCR is that it must be properly matched when replacing RTD's or connecting them to instruments.
Interchangeability and its accuracy are commonly cited as the RTD's most distinguishing attributes. Because of the tight tolerances of the class "A" and class "B", RTD's are quite interchangeable. Their accuracy is also very good because of the RTD's repeatability over the standard temperature scale from -260ºC to 630ºC. Ordinary industrial RTD's tend to show a drift of less than 0.1ºC per year in normal use.
Because RTD's are exactly what the name implies (Resistance Temperature Detector), a resistance type sensor, any resistance introduced by the addition of extension wires between the RTD and the control or measuring instrument will add to the readings. This added resistance is not constant since the extension wires, usually copper, change their resistance values with changing ambient temperature. Extension wire errors can be significant, particularly with small gauge wires or elements with low sensitivity. Fortunately most of these errors may be nearly canceled by using a three wire system.
The majority of RTD's in today's industry are 3- or 4-wire systems, the two wire lead system is the least efficient unless the leads are heavy gauge, very short, or both.
In 3- or 4-wire circuits, common leads, connected to the same end of the RTD element, are the same color.