Does Your Table-Top Control Panel Check All the Boxes?

When it comes to managing industrial processes, having the right power control panel can make all the difference. But does your current table-top control panel deliver the flexibility, ease of installation, and performance your operations need? Tempco's custom-designed control panels are engineered to meet the unique challenges of modern manufacturing, providing tailored solutions that are portable, easy to install, and highly efficient.

Here’s a quick checklist of the key benefits Tempco’s table-top control panels offer:

• Portable & Flexible
• Efficient & Simplified Installation
• Tailored Solutions for Specific Needs
• Space Optimization
• Safety & Monitoring
• Minimize Downtime & Maintenance
• Cost-Effectiveness

If these features align with your needs, then it’s time to dive deeper into how Tempco’s table-top temperature control panels can revolutionize your process management.

2-Zone Table-Top Control Panel: Portable and Easy Setup

Tempco developed a 2-zone table-top control panel for a client in the textile industry who required a portable and easy-to-use solution for their batch mixing process. This control panel needed to be moved frequently between different batch operations while maintaining reliability and simplicity. The solution was a controller for Zone 1 that initialized the controller for Zone 2 after a preset period of time. Then it allowed both zones to operate for another preset period of time. 

Key Features:

• Plug-and-Play Setup: The panel is designed with a 24A-rated ramp-and-soak controller for two zones, featuring multi-pin connectors and a 20-ft. power cord for quick and easy setup.
• Compact and Space-Efficient: The panel uses a "consolet" enclosure for benchtop viewing, and a custom sub-panel was created to fit internal components into the available space efficiently. A custom sub-panel was fabricated to mount the internal components since space was hard to come by.
• No Complex Installation: The system can be used right out of the box, with no need to run conduit or mount it to walls, saving both time and labor costs.

Why It Matters:

The control panel is easy to move and install. This makes it perfect for places where equipment needs to be moved often. Engineers and operators can quickly move the system to where it’s needed, reducing downtime and making the most of available workspace.

3-Zone Table-Top Control Panel: Tailored for Complex Needs

Tempco's 3-zone control panel was developed for a client who needed to manage multiple process zones with high-limit over-temperature protection and the ability to handle varying current requirements across zones. This client also wanted the ability to monitor and control the system remotely.

Key Features:

• Versatility & Scalability: Designed with a 15A total capacity, this panel supports three zones with independent control. It includes RS-485 communication for remote monitoring and alarm outputs for temperature control.
• Plug-and-Play Setup: Like the 2-zone model, the system features a 6-ft. power cord, twist-lock receptacles, and pin/socket connectors for easy setup.
• Custom Design: The challenge of having inputs and outputs at the rear while controls remained at the front was solved with a custom sub-panel featuring stand-offs and large openings for efficient wiring.

Why It Matters:

This customized control panel offers both flexibility and safety by accommodating unique needs, such as varying current requirements and remote monitoring. Its scalability makes it suitable for evolving processes, and the integration of safety alarms helps engineers maintain operational reliability.

The Value of Custom Table-Top Control Panels

Tempco’s table-top control panels offer a host of features that can provide tangible benefits for engineers and manufacturers. Here’s a deeper look at why these panels are valuable:

1. Portability & Flexibility: These panels are easy to move between workstations or batch processes, ensuring uninterrupted production. Their flexibility adapts to changing needs, making them suitable for various production environments.
2. Efficient and simplified installation: requires no complex setup thanks to the plug-and-play design. The panels are ready to use right away. This saves time and removes the need for special workers or changes to the space.
3. Tailored Solutions: Tempco’s panels can be customized to meet specific needs, whether for multi-zone control, remote monitoring, or over-temperature protection, ensuring optimal performance for unique applications.
4. Space Optimization: Compact and space-efficient, these panels fit into tight manufacturing spaces without compromising functionality, allowing for the management of multiple zones in a minimal footprint.
5. Safety & Monitoring: Integrated alarm outputs and remote monitoring enhance safety. Real-time tracking of critical parameters, like temperature, helps prevent issues before they cause disruptions.
6. Reduced Downtime & Maintenance: Built-in monitoring identifies potential problems early, which reduces lost production time and costly repairs, ensuring maximum productivity.
7. Cost-Effectiveness: These panels are easy to integrate. They provide a faster return on investment. This is because they reduce the need for complicated setups or specialized workers. As a result, manufacturers can realize a cost savings.

Tempco’s custom table-top control panels provide engineers and manufacturing facilities with a powerful, flexible solution for managing industrial processes. These panels are made to be portable, space-saving, and customizable. They help improve flexibility, lower installation costs, and boost efficiency. From easy setup and scalability to advanced safety features and reduced downtime, these control panels are engineered to meet the evolving needs of modern manufacturing environments.