TC and Extension Wire Insulation Types

†Thermocouple extension grade wire is only calibrated up to 400°F (204°C).

ImageSingle ConductorDuplex ConductorsTemperature Rating†ANSI Color CodedPhysical Properties
InsulationImpregnationInsulationImpregnationContinuousSingle ReadingAbrasion Resist.Moisture Resist.Chemical Resist.
Glass Braid insulation Glass
Braid
Silicone Modified
Resin (retained to 
400°F [204°C])
Glass BraidSilicone Modified
Resin (retained to
400°F [204°C])
900°F
(482°C)
1000°F
(538°C)
YesFairGoodGood
Double Glass Wrap Double
Glass
Wrap
Silicone Modified
Resin (retained to
400°F [204°C])
Glass
Braid
Silicone Modified
Resin (retained to
400°F [204°C])
900°F
(482°C)
1000°F
(538°C)
YesFairGoodGood
High Temp Glass Braid High
Temp
Glass
Braid
High Temp
Varnish (retained to
400°F [204°C])
High
Temp
Glass
Braid
High Temp
Varnish
1300°F
(704°C)
1600°F
(871°C)
YesGoodFairGood
Polyvinyl (PCV) Polyvinyl
(PVC)
Polyvinyl
(PVC)
-20 to +221°F
(-29 to 105°C)
221°F
(105°C)
YesGoodExcellentGood
FEP Extr. FEP Extr.FEP Extr.400°F
(204°C)
500°F
(260°C)
YesExcellentExcellentExcellent
Kapton® Kapton®Kapton®500°F
(260°C)
800°F
(427°C)
Yes
(Indiv. only)
ExcellentExcellentExcellent
Polyvinyl (PVC) with Drain Wire & Aluminum/Mylar Shield Polyvinyl
(PVC)
Polyvinyl
(PVC)
Twisted
-20 to +221°F
(-29 to +105°C)
221°F
(105°C)
YesGoodExcellentGood
Vitreous Silica Fiber Vitreous
Silica
Fiber
Vitreous
Silica
Fiber
1600°F
(871°C)
2000°F(
1093°C)
NoFairFairGood
Ceramic Fiber Ceramic
Fiber
Ceramic
Fiber
2200°F
(1204°C)
2600°F
(1427°C)
NoGoodFairGood