Tempco’s air-cooled shroud systems are a superior choice for extrusion and injection molding processes. These systems provide a reliable and efficient means of managing heat and cooling while minimizing downtime and maintenance. Here’s a closer look at the main benefits and answers to common questions about custom air-cooled shrouds.

Easy Installation with Access Panels

Tempco offers custom air-cooled shrouds with optional access panels, making installation and maintenance easier. Our multi-versal shrouds have an access panel option. This lets technicians quickly service the system without removing the whole shroud.

This feature is very useful in small spaces. It cuts down the time needed for repairs. This helps keep your production line running smoothly.

Tempco’s systems are turnkey-ready, meaning they come fully assembled and require minimal installation, saving you both time and labor costs.

How Much Airflow (CFM) Does My System Need?

The CFM (cubic feet per minute) needed for your air-cooled heating system depends on several factors. These include barrel size, thermal load, and the specific needs of your extrusion or molding process. Tempco works with you to determine the exact airflow requirements for optimal performance. Once we have your barrel specifications, our engineers calculate the necessary CFM to ensure your system cools and heats efficiently.

Safety with Cool to the Touch Design

Why Should I Choose a Cool to the Touch Shroud?

Tempco’s Cool to the Touch design enhances safety in high-temperature environments. The shroud features a perforated outer layer that keeps the surface cool to the touch, even when the system is heating or cooling. This prevents accidental burns and injuries, ensuring the safety of your operators.

The Cool to the Touch air-cooled systems are particularly beneficial in extrusion and injection molding, where high temperatures are common. With this design, you can comply with workplace safety standards while improving operator comfort and productivity.

For more on the advantages of this design, see Tempco’s blog on Cool to the Touch systems.

Proper Heater Sizing for Optimal Performance

To ensure optimal performance, you need to size your heater correctly. If the shroud includes barrel support straps, the heater should be 1-7/8” shorter than the shroud’s length. If no support straps are used, the heater should be ½” shorter than the shroud. Proper heater sizing ensures the system operates without obstruction, allowing for efficient heat distribution and cooling.

Key Benefits of Tempco’s Air-Cooled Shroud Systems

Reduced Downtime and Maintenance

Tempco’s air-cooled heating systems are designed to be low-maintenance and highly durable. Unlike traditional liquid-cooled systems, these systems have fewer components, reducing the likelihood of failure. The robust design minimizes downtime and helps reduce overall maintenance costs, keeping your operations running efficiently.

Energy Efficiency and Cost Savings

Tempco’s air-cooled shrouds are very efficient. They have a reflective inner layer that directs cooling airflow exactly where it is needed. This helps to reduce energy use. The system’s design helps speed up heat-up times and minimizes energy waste, providing significant cost savings over time.

The optimized airflow and low energy consumption make Tempco air-cooled heating systems ideal for manufacturers looking to reduce operational costs while maintaining high performance.

Customized Solutions for Every Need

Tempco offers a range of custom air-cooled shrouds tailored to meet the unique needs of each application. Whether you're installing a new system or retrofitting an existing one, Tempco provides flexible solutions that can be adapted to different barrel sizes, airflow requirements, and heater types.

Tempco’s industrial shroud solutions include various models such as Cool to the Touch, Multi-Versal, and Arctic Cast®, allowing you to choose the ideal configuration for your specific application. Explore our full line of shrouds and options.

Blower Options and Configurations

Blowers are not a standard part of the shroud systems. However, Tempco has many blower options available for separate purchase. These blowers come in different CFM ratings, from 146 to 1,200 CFM. They can be set up for single-phase or three-phase systems.

Tempco offers multiple blower mounting options to fit your available space and performance requirements. You can choose from horizontal, vertical, or customized blower configurations to ensure efficient airflow for your air-cooled heating system.

For applications with space constraints, blower extension housings are available, providing flexibility in blower placement.

Why Choose Tempco’s Air-Cooled Shroud Systems?

Tempco’s air-cooled heating systems offer significant advantages for manufacturers looking to improve their thermal management processes. These custom air-cooled shrouds offer better safety with their Cool to the Touch design. They also need less maintenance and save energy. This means they provide great performance and reliability.

Tempco’s industrial shroud solutions are easy to install and require little maintenance. We offer custom options for many applications. This provides the flexibility and efficiency you need. Read more about the 3 construction styles.

Upgrading an existing system? Or starting a new installation?

Tempco ensures your process runs safely, efficiently, and cost-effectively.

For more details on Tempco’s custom air-cooled shrouds, explore our case study:

Tempco’s Custom Shroud Systems for Plastics Extruders.